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Re: Heating in 4-1/2 turn inductor
From: whit3rd@gmail.com (whit3rd)
On Aug 27, 10:31 am, "Jeff Johnson" <Jeff_John...@Hotmail.com> wrote:
The theory of ideal inductors does not give any reason why a 1/2 turn should
at all be important.
Oh, yes, it DOES give a reason. A pot core (or E cores) has a pair of
return
flux arms flanking the central element, and a '1/2 turn' winding
imbalances
those return fluxes.
That means the 3-d flux inside the core is very different in the
two cases, and if one return arm saturates, that flux distribution
alters
considerably during the cycle. That causes (1) the material to heat
due to remagnetization in an asymmetric way, (2) the forces of the
pole pieces to modulate as the field builds. The first effect (caused
by material hysteresis) might have been expected. The second
effect, though, will cause ultrasonic excitation of the core, maybe
creating cracks by mechanical stress.
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